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How to Choose the Right Palletizing Robot System in 2023?

How to Choose the Right Palletizing Robot System in 2023?

Are you running a warehousing business? Is stacking up the identical items to a pallet becoming difficult with manual practices? Well, you got to automate it.

As the technological world is booming at jet speed, all we need to do is pick the advancements that can make our jobs easy. Stacking boxes and crates is one task that can now be handed over to a palletizing robot.

You just got to configure the palletizing robots, and they are up for the job. They can easily handle one or more units within a specified time. But to ensure you get the productivity out of this automation investment, you must choose the right palletizing robot system.

And today’s point of discussion will be to help you choose the right palletizing robot system for your business applications.

What is a Robotic Palletizer? How Does it Work?

Before you consider what you should consider while buying a robotic palletizer, you must understand how it works. If you are new in your business and are leaping to automating this tiring and time-consuming manual job, you must first know what you are investing in.

robotics engineer operating robot aided cnc machine

A Robotic Palletizer

Robotic palletizers have mechanical arms to pick, place and orient several units or crates of products. They are programmed to arrange these products in a proper stack. These automation robots’ multitasking abilities make them so demanding in the industry.

They are different from conventional palletizers and are set on constant improvements to be more efficient with time. They increase productivity, improve product handling, ensure workplace safety and reduce operating costs.

Working Functions of a Robotic Palletizer

A robotic palletizer works with the unit load concept. This concept refers to combining several identical materials into one unit to increase handling efficiency. As a result, it is faster to load, transport, and unload a single unit instead of several individual items.

These items are stored in trays, crates, and boxes and combined into a single unit using pallets. Hence, this is where the robot helps to accommodate these product units onto the pallet.

The products to be palletized are kept within a robotic cell using an infeed conveyor machine. An empty pallet is then deposited onto the loading area, either manually, through a pallet dispenser, or by the robot.

The robot’s job is to accurately place all product boxes, crates, or trays on the pallet. A pattern is configured for the robotic palletizing system, which ensures that the pallet is stacked in layers. Tier sheets or slips are used in making those patterns.

When the pallet is done with the load, it is removed from the robotic cell with an outfeed conveyor system. The pallet then goes for wrapping and other such processes. An automatic robot palletizing system repeats the same job throughout the day.

Things to Consider While Choosing Palletizing Robot System

Just as you want feasibility and ease of operating your warehousing and pallet stacking jobs, we want you to get the best buy for your buck. It is the era of Industry 4.0, and automation is a key part of it. You don’t want to be left behind in pursuing evolution and adaptation. So, you must invest in the right tools and systems to cope with the development pace.

robotics engineer working on maintenance of robotics

According to Bulk inside, Some of the key factors that you must consider before choosing the right palletizing robot system, includes:

1. Equipment Reliability

Reliability is not just about brand value, build quality, or performance. But, it is also judged based on the after-sales service and the machine’s responsiveness. Check those factors on priority, and ensure the brand’s overall reliability on all turfs to provide value for your investment.

2. Technology Quotient

Considering the technology and innovation quotient of the robotic palletizers is of utmost importance. It is because you cannot expect productive results with palletizers functioning with older technology or hardware.

You can get a hold of it when you check for updates in the internal system of these robots. Review the brand reports on research and development, adapted for improvement. Compare them to the leading brands offering the same product, and see if you get similar and better features.

Only then can you be assured of buying a technologically advanced and updated palletizing robot.

3. Flexibility

When buying a palletizing robot system, you need one that allows you to implement flexible solutions. Such systems will be feasible to adapt to several environmental changes without adding more cost to the operations or causing loss of time.

The existence of an operator interface becomes essential for a palletizer to manage several patterns at once. It is one of the several aspects that will help you decide if the robotic system is flexible enough or not.

4. Availability of Maintenance Program

You must get a maintenance program along with the palletizing robot system. You don’t want your production to go into a shutdown or downtime due to technical or hardware faults. Therefore, ensure the brand provides you with a reliable maintenance program to look after the necessary fixes and amendments at the earliest.

Parting Words

Irrespective of what products you sell or what quantity you deal with, a robot palletizer will help you speed up the job and save a lot of money on hiring employees. Faster productions and deployments of the shipments will eventually contribute to your overall revenue generation.

Do you need clarification about how you will be tallying all of these factors among tens and hundreds of providers of robotic palletizers? No worries! You got KVM Automation in California at your service, with the guaranteed implementation of all the above factors. Contact us and let’s send you a free estimate to start our association.

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